smart. safe. flexible.
Diocell – enclosed robotic laser welding cell
Diodela UK offers Diocell, a fully enclosed robotic laser welding cell engineered for precision, safety and flexibility. Equipped with a dual-zone shuttle table, ±0.02 mm repeatability and real-time weld monitoring, the system ensures safe and continuous operation. The CE-certified Class 1 laser enclosure and integrated safety systems make it suitable for demanding industrial applications, including automotive, electronics and medical manufacturing. Diocell supports leading robot brands and offers optional integration with ERP systems and digital twin technologies for enhanced adaptability.
Key advantages
SAFETY
- Fully enclosed Class 1 laser-safe system with CE certification.
- Interlocked doors and integrated safety sensors ensure operator protection and compliance.
- Distance-controlled welding operation prevents improper engagement.
- Integrated Dual Check Safety system to prevent faults and collisions.
FLEXIBILITY
- Dual-position shuttle table enables two working areas: full table engagement or split by partition.
- Operators can safely load/unload workpieces on one side while welding runs on the other.
- Servo-driven positioning table ensures precise and repeatable movement.
- Optional vertical table mounting for specific applications and geometries.
PRECISION
- High-accuracy robot and positioning table (±0.02 mm based on ISO 9283).
- 3-level real-time weld monitoring ensures consistency and control.
- Precise wire feeder delivers steady wire flow for reliable results.
- Optional weld seam tracking for accurate robot guidance.
- Optional weld quality inspection with automated reporting.
PRODUCTIVITY
- Fast cycle times supported by efficient laser power control and robotic coordination.
- Dual-zone table enables continuous operation with minimal downtime.
- Standard robotic welding procedures can be initiated in under one minute.
Technical specifications
| LASER TYPE | Fiber Laser (CW/QCW) |
|---|---|
| LASER POWER | 1 kW / 1.5 kW / 2 kW / 2.5 kW / 3 kW / 4 kW / 5 kW / 6 kW |
| SPOT SIZE | 0.2 mm; Focal Length: 250 mm |
| COOLING | Water-cooled |
| WORKING AREA | 1000 x 1000 x 1000 mm |
| TABLE TYPE | Servo driven hexagon desk, type Siegmund System 16, (others on demand) |
| PAYLOAD CAPACITY | 400 kg (standard), 1500 kg (optional) |
| ROBOT AXES | 6+1 fully simultaneous axis with ±0.02 mm repeatability (ISO9283) |
| COMMUNICATIONS | Ethernet TCP/IP |
| ENCLOSURE COMPLIENCE | EN-12254, EN-60825-1, CE marked |
| FOOTPRINT | 2735×1295×2315 mm |
| WEIGHT | 1500 kg |
| POWER SUPPLY | 380V, 32A |
You Need Custom Solution?
As the authorised distributor for the UK and Ireland, Diodela UK provides local demonstrations, training and technical support.
